Monitor Supplies & Chemicals
Running a cytogenetics laboratory requires the continuous availability of specialized consumables and short-shelf-life reagents. A “stock-out” of a critical item like Fetal Bovine Serum (FBS) or culture flasks can halt patient testing entirely. Therefore, robust Inventory Management and Chemical Hygiene plans are essential operational components
Inventory Management Strategy
-
Critical vs. Non-Critical Items
- Critical: Items that directly affect the test result and have no immediate substitute (e.g., FBS, Phytohemagglutinin (PHA), FISH probes). These require stricter monitoring and “safety stock.”
- Non-Critical: General supplies (e.g., paper towels, gloves, Kimwipes)
-
The “Kanban” or Tag System
- A physical tag or card is placed at the “reorder point” in the stock (e.g., when 5 bottles of media remain). When the user grabs the bottle with the tag, they hand the tag to the ordering manager. This triggers the re-order
-
First-In, First-Out (FIFO)
- New supplies are placed behind old supplies. This prevents reagents from expiring on the shelf
-
Lot Sequestration
- For biologically sensitive reagents (FBS, Media), labs often “sequester” (reserve) a large amount of a specific Lot Number: from the manufacturer after it passes Quality Control testing. This ensures consistency for 6–12 months. Changing lots frequently introduces variables that can cause culture failure
Chemical Monitoring & Safety (OSHA)
Cytogenetics uses several hazardous chemicals (Fixatives, Stains, Mitogens)
-
Chemical Inventory List
- A master list of every chemical present in the lab must be maintained and updated annually
- This list is cross-referenced with the Safety Data Sheets (SDS): library
-
Expiration Tracking
- Received Date: Written on the bottle when it arrives
- Opened Date: Written when the seal is broken
- Expiration Date: The manufacturer’s date is often valid only until opened. Once opened, internal stability rules apply (e.g., “Giemsa stain expires 30 days after opening”)
- Disposal: Expired chemicals must be removed from the bench. Using expired reagents is a major deficiency in inspections
-
Spill Kits
- Specific neutralization kits must be available for the main hazards: Acid Spill Kit (for Acetic Acid) and Solvent Spill Kit (for Methanol/Xylene)
Lot-to-Lot Quality Control (QC)
Before a new shipment of supplies is released for use, it must be verified
-
Reagents (Media/Serum)
- Tested on a “control” culture (e.g., a normal blood sample)
- Criteria: Does it support growth? Is the Mitotic Index comparable to the old lot? Is the morphology good?
-
Physical Supplies (Slides/Flasks)
- Sometimes a new lot of microscope slides has a different surface charge (hydrophobicity) that ruins chromosome spreading. New lots of slides are “test dropped” before being put into routine circulation
Controlled Substances
Some chemicals require strict legal tracking
- Ethanol: Pure (200 proof) ethanol is tax-free for clinical use but strictly regulated. Usage logs must track every milliliter dispensed to prevent diversion
- Poisons: Highly toxic agents (e.g., Colchicine powder, Ethidium Bromide) should be stored in locked cabinets
Waste Management
Monitoring supplies also means monitoring their disposal
-
Segregation
- Biohazard (Red Bag): Items contaminated with blood/cells (Gloves, Flasks)
- Chemical Waste: Methanol/Acetic acid fixative cannot go down the drain. It is collected in satellite accumulation drums for hazardous waste pickup
- Sharps: Needles and broken slides
- PII: Paperwork with patient names must be shredded